Out with the Old, In with the Smooth
This week we set out to answer two of your burning questions about the Voyage:
Why did we start track work early? What are we doing to the track? Initially we thought we would take some cellphone pictures to share progress on the Voyage. Once we started working with the maintenance team and heard what they were up to, we couldn’t resist turning it into a full morning of production. Over 600 feet of the old track is being replaced to ensure smooth voyages in 2020 and our maintenance crew is already on track with the upgrades.![Here is where the track maintenance ends on the Voyage. Here is where the track maintenance ends on the Voyage.](https://www.holidayworld.com/wp-content/uploads/Voyage-Track-Work-2019-Missing-Pieces-1-768x512.jpg)
Once I started talking with the crew one thing became abundantly clear: Our roller coaster technicians are passionate about our coasters and giving our guests the best experience.
Our three wooden coasters get ridden every morning by our roller coaster techs. When the Voyage was due for maintenance, they knew exactly where they wanted to smooth out the ride in the off season.These upgrades are going to make for a MUCH smoother ride!
![In the photo above the rail is nailed to the middle to the hand rail. In the photo above the rail is nailed to the middle to the hand rail.](https://www.holidayworld.com/wp-content/uploads/Voyage-Track-Work-2019-Rail-512x768.jpg)
First, our team nails the rails to either the top or middle of the side rail.
Taking this step first ensures that each piece of rail goes back in the correct order when the track work is finished.
![Here is the section of track where the rails and track have already been removed. The rails are nailed to the hand rail so the crew can easily put them back in order. Here is the section of track where the rails and track have already been removed. The rails are nailed to the hand rail so the crew can easily put them back in order.](https://www.holidayworld.com/wp-content/uploads/Voyage-Track-Work-2019-Track-missing-pieces-768x512.jpg)
After an assessment, it was determined we would replace about 40 feet, with the overlap that adds up to over 600 feet of track!
![Under the rails are EIGHT layers of staggered wood! Under the rails are EIGHT layers of staggered wood!](https://www.holidayworld.com/wp-content/uploads/Voyage-Track-Work-2019-Layers-512x768.jpg)
When repairs are made to a wooden coaster, you can’t just remove the part you are focused on improving.
Once the rails are up there are EIGHT overlapped layers of wood that have to be removed!
So large sections of the coaster have to be removed to smooth out small portions of the ride.![Our team carefully removing a chunk of the Voyage!](https://www.holidayworld.com/wp-content/uploads/Voyage-Track-Work-2019-Moving-Parts-512x768.jpg)
![Old track pieces laying in a pile. Old track pieces laying in a pile.](https://www.holidayworld.com/wp-content/uploads/Voyage-Track-Work-2019-Pile-O-Pieces-768x512.jpg)
![](https://www.holidayworld.com/wp-content/uploads/Voyage-Track-Work-2019-Nail-512x768.jpg)
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